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Scraper thin film evaporator

Scraper thin film evaporator


Work principle:

Scraper film evaporator was used for high-speed rotating liquid distribution into uniform thin film evaporation and distillation of a highly efficient evaporation, distillation equipment, can also be used for deodorization, deaeration reaction, heating, cooling unit operation, etc. This equipment adopts the centrifugal rotor of the sliding groove, is the foreign latest evaporator structure, under the condition of the traffic is very small also can form a thin film,on the inner wall of the cylinder in evaporation processing adhered on the surface of the liquid in the warp can be scraper quickly removed, and compared to fixed clearance scraper evaporator, evaporation can increase 40-69%.


Main features:
   1.High values of the heat transfer coefficient, evaporation capacity is big, the evaporation intensity can reach 200 kg/m2.hr, high thermal efficiency.
    2.Material short heating time, about 5 seconds to 10 seconds, and work in a vacuum conditions , which is  more favorable for heat-sensitive materials, keep all kinds of ingredients do not produce any decomposition, ensure the quality of products.
    3.Adapt to  wide viscosity change range, both high and low viscosity can be processing, material viscosity can be as high as 100000 centipoise (CP).
    4.Change the scraper groove direction of rotation, can adjust the running time of the material in the evaporator.
    5.After evaporation section of cylinder precision boring and polishing processing, surface is not easy to produce coking, scaling.
    6.Easy operation, product indicators to adjust easily, in an airtight conditions, can be continuous automatic production.
    7.Equipment cover a small area , simple structure, convenient maintenance, easy washing.
    Using range: applicable to the Chinese and western pharmaceutical, food, light industry, petroleum, chemical industry, environmental protection, etc.


1.Low pressure drop (△P) is the key to the film  evaporator advantages: to evaporation materials specified in the state of the  steam from the hot face to the condenser, need a certain amount of pressure  difference.In general in the evaporator, the pressure drop (△P) is usually  high, and sometimes hard to accept.But in the film evaporator gas have bigger  through spatial ability, the pressure inside the evaporator can almost as  equals the pressure in the condenser, smaller pressure drop loss.

2.High vacuum, low evaporation temperature: as  a result of the thin film evaporator low pressure drop, so the film evaporator  evaporation process can be in a high vacuum degree and the corresponding low  temperature conditions.This feature is especially suitable for low temperature  evaporation of thermal sensitive material.

3. Automatic clean heating surface: film evaporator with a scraper, scraper in heating surface sliding, so the liquid film constant agitation and updates, successfully applied to the possible in heating surface fouling material evaporation and distillation.

4. Total heat transfer coefficient is high: because of the liquid film thickness on the surface   is one of the most important parameters to control the total heat transfer coefficient , so the use of wall scraper continuous contact, can design controlled easily.

5. Material flow time is short: scraper ends with a certain Angle of groove to push on the heating surface of material liquid spiraling continuously moves down and out of the heating surface.Use this method to minimize the residence time, eliminates the thermal decomposition, polymerization or deterioration.Change the rotor speed or scraper grooved Angle can control the residence time.

6. Strong adaptability, easy to operate: because of the thin film evaporator marked characteristics, which is suitable for stationary evaporation and distillation of thermal sensitive material.So high viscosity material or material viscosity increased dramatically, the increase of concentration of the evaporation process can also smooth operation.

Scraper type:
   Due to the movement of the scraper, the materials constantly blowing into a thin film on the surface of the evaporation, the material into a turbulent state, in order to achieve the effect of thin film evaporation.According to the material properties such as viscosity, evaporator can be divided into the following kinds of scraper form:
   Activities scraper: it is one of the most basic, the most common form of scraper.Activities in the form of scraper: SR, SL, DR, DL, the drainage groove Angle of 30 °, 45 ° and 60 °.
   Fixed scraper: fixed scraper adopts metal materials, it is rigid connection on the rotor, the length of the scraper with evaporation tube body, rotating scraper and evaporation tube body wall gap is only 1 + 2 mm, request high processing and installation accuracy, it is suitable for high viscosity and easy foaming materials evaporation and concentration, desolventizing or purified.
   Spiral scraper: the scraper is suitable for poor mobility, easy fouling and high viscosity material evaporation.When the rotor rotates by spiral scraper of thrust, make the concentrated material flow down smoothly.
   Hinge hinge scraper: it is suitable for easy scaling on the surface of the heating or medium viscosity material.


Effective heating area    m2

Main technical    parameters

Equipment total height    mmA

Heat cylinder height
     mm
B

Separator height
     mm
C

Bottom seal head    height
     mm
E

Heat cylinder diameter    mmDn

Jacket diameter mmDo

Motor power kw/h

0.5

2850

880

500

270

273

377

1.1

1

3500

1200

650

235

325

426

1.5

1.5

3750

1500

650

250

377

500

1.5

2

4350

1850

680

315

400

500

2.2

3

4650

2130

750

330

500

600

4

4

5500

3000

750

330

500

600

4

6

6700

3660

800

350

600

700

7.5

8

6700

3600

800

350

800

900

7.5/11

10

7200

4000

850

420

900

1000

11

12

7950

4700

850

420

900

1000

11

14

8500

4500

1000

580

1200

1300

15

20

10500

5600

2000

620

1400

1500

18.5

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